Engineering Systems, Mastering Outcomes

I’m Tommy Barker, a Product & Reliability Engineer with 18 years of experience in automotive aftermarket quality, failure analysis, and cross functional engineering leadership. I’ve delivered $2M+ in cost savings through rigorous warranty analysis, AI augmented diagnostics, and structured corrective action. Experienced in ISO 9001:2015 compliance, executive KPI reporting, and building custom engineering tools that drive measurable quality outcomes.

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MY background

I attended Purdue University in West Lafayette, Indiana, where I received a Bachelors of Science in Mechanical Engineering Technology.
As of today, I maintain a certification from the Project Management Institute (PMI), where I achieved the Certified Associate in Project Management (CAPM) title.
I’ve built my career at the intersection of engineering rigor and quality leadership from hands on failure analysis and inspection engineering to cross functional corrective action ownership and executive level reporting.
My work spans ISO 9001:2015 compliance, structured root cause investigation using 8D and 5 Why methodologies, and AI powered engineering tooling that I’ve designed and deployed in production environments.

profesSIONAL exPERIENCE

Deeper dive into my professional work

Take a look at the details of my experience to learn more about the value I add.

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MY SKILLS

What value do I add?

AI Augmented Engineering

I’ve designed and deployed bespoke AI assisted engineering tools including a Gasket Crush Visualizer, Pin bore Analyzer, and a Monte Carlo based Product Risk Exposure engine that automate analysis workflows and deliver executive ready insights at scale.

Documentation & Process Control

My attention to detail extends to rigorous documentation and process control aligned with ISO 9001:2015 standards. I develop and maintain controlled procedures, work instructions, inspection records, and CAPA documentation that ensure consistency and audit readiness across all teams.

Quality Systems Leadership

I drive ISO 9001:2015 aligned quality processes across the organization including NCMR management, document control, corrective action tracking, and internal audit readiness. I translate quality requirements into repeatable, measurable execution across engineering, operations, and supply chain.

Cross Functional Engineering Leadership

I coordinate Engineering, Operations, Supply Chain, and Sales teams through complex quality investigations, corrective action cycles, and continuous improvement initiatives. My leadership style is built on clear technical communication, structured problem solving, and a shared accountability culture.

Root Cause & Corrective Action

Using 8D, 5 Why, fishbone, and DFMEA methodologies, I lead cross functional quality investigations from containment through verified closure. I’ve resolved complex warranty disputes and supplier quality issues backed by documented failure evidence.

Executive KPI Reporting & Risk Analysis

I build and present quality and financial KPIs directly to senior leadership including warranty cost exposure models, nonconformance trends, and P20/P80 risk projections translating technical data into clear, actionable decisions.

Testing & Data Collection Methods

Experienced in designing and implementing comprehensive testing protocols, data collection methodologies, and statistical analysis to ensure product quality and reliability throughout the development and field lifecycle. Skilled in CMM, FTIR, Mass Spectrometry, and structured test documentation.

Failure Mode & Effects Analysis (FMEA)

I lead DFMEA and contribute to PFMEA processes to proactively identify and mitigate potential failure modes before they impact quality or customer satisfaction. My FMEA work directly informs design validation, corrective action priorities, and supplier quality requirements.

SIDE Projects

Check out my extracurricular work

Rather than continuing to tell you what I can do, why not take a look for yourself? I’m proud of all my previous projects, and believe the success I’ve managed to cultivate in the past speaks for itself. Follow the link below to see some of my work.

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Work Approach

Bring a set of core values that ensures the ultimate in customer satisfation

Get in touch
Tommy Barker

Product & Reliability Engineer with 15+ years in automotive aftermarket quality and engineering leadership.

Contacts

tommy@rtbtechnode.com